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Blown Fuses

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What's in This Article?

This guide explains how to locate, check, and replace the fuse on AC Traeger grills (Non-Connected). It details fuse specs (3-5 AMP, 250V), location, causes of blown fuses, and step-by-step troubleshooting for ARC and Pro controllers, including checking the hot rod, induction fan, and auger motor. D2 WiFIRE grills do not have fuses. Replacement fuses can be purchased from Traeger or hardware stores.

Reminder: D2 WiFIRE grills do not have fuses. If you are experiencing power issues on a D2 grill, please refer to D2 Grill Power issues

About Fuses in Traeger Grills

Fuse SKU: KIT0781 (Previously ELE211) FUSE 3 - 5 AMP 250V (Buss# - BK/S500-5-R)

Fuse Location

  • The fuse is located on the bottom right of the controller, either in a green/grey box or a black tube with a screw-on cap.
  • Most grills include an extra fuse zip-tied to the fuse box.
 blown_fuse_2.pngblown_fuse_1.png

When to Check a Fuse

You should check the fuse whenever diagnosing electrical or power issues on an AC grill. 

What Causes a Blown Fuse?

  • A grill part pulling too much energy.
  • An electrical surge exceeding the grill's capacity.
AC-fuse_blow.gif
Short sequence of a fuse blowing.

What To Do If You Have A Blown Fuse?

Our Customer Support team is available to assist with troubleshooting and can help determine part compatibility and apply your warranty to replacement parts, if applicable. 

1. Identify if the Grill's Fuse Is Blown
  1. Turn off and unplug the grill.
  2. Unscrew the controller from the grill.

  3. Find the fuse and remove it to inspect it.

    • The fuse is on the back of the controller in either a green/grey box or a black tube with a screw-on cap.

    • A blown fuse will have burn marks or broken filaments (similar to a burnt-out lightbulb).

    		 blown_fuse_2.pngblown_fuse_1.png
  4. If blown, proceed to replace the fuse and determine the cause.
2. Replace the Fuse
  1. Check for a spare fuse (usually zip-tied to the back of the fuse box).
  2. If you've already used your spare fuse or if the spare is missing, you can purchase an extra fuse on Traeger.com or at a hardware store (3-5 Amp 250 Volt, standard size fuse). 
  3. Turn OFF and unplug your grill.
  4. Remove the screws holding the controller in place and pull it out.
  5. Locate the fuse box or tube.
    • If a zip tie is securing the extra fuse, cut it to access the fuse.

    • Remove the cover by pulling it off or unscrewing it.

  6. Remove the tube or box cover.
    • If there is a zip tie holding the extra fuse to the fuse box, cut the zip tie to access the fuse.
    • The box lid should pull off, and tube lids need to be unscrewed.

  7. Replace the blown fuse with a new one.

    Older Elite Controllers: If your grill has a bus fuse, follow these steps:

    1. Unscrew the cap off the black pod (turn counterclockwise while pushing down).
    2. Pull the fuse out of the pod and replace it.
    3. Secure the cap back on the new fuse by pushing down, turning clockwise, and releasing. Reassemble the fuse box, controller, and grill.
  8. After replacing the fuse, determine what caused the fuse to blow, or it will likely pop again. 
3. Determine What Caused the Blown Fuse

Tools Needed:

  • Phillips Screwdriver
  • Extra Fuse (should come attached to the controller)

Determine the cause of your blown fuse differs based on which type of controller you have. ARC controllers have buttons and Pro/Digital controllers have a dial.

Select your controller type below so we can walk you through the correct troubleshooting process for your grill type.

When testing the components, connect only one component at a time. Be sure to disconnect the current component before connecting the next one to ensure accurate testing results.

Troubleshooting Blown Fuse (ARC Controller)arc controller white.png

Follow these steps if you have an ARC controller:

  1. Turn the grill off and unplug it.
  2. With the controller removed, inspect the wiring for damage or melted insulation.
  3. Disconnect the red, orange, and purple wires from their Molex connectors. Leave the black attached (power/controller).
  4. Install the spare fuse, plug in and turn on the grill.
  5. Observe the display, ignite the grill and let it run for 5 minutes.
    • No display + no blown fuse: Replace the fuse.
    • No display + blown fuse: Replace the fuse, power cord and controller.
    • Display blinks + no blown fuse: Proceed to the next step to check each component individually.

Check the Hot Rod (Most Common Cause of a Blown Fuse)

  1. Have the customer turn the grill off and unplug it.
  2. Keep the black wire attached and connect the hot rod (tan wires) to the controller (purple/white wires).
  3. Plug in, power on the grill, and let it run for 5 minutes.
    • If the fuse trips, replace the hot rod and the fuse.
    • If the fuse does not trip, continue to check the Induction Fan.

Check the Induction Fan

  1. Have the customer turn the grill off and unplug it.
  2. Keep the black wire attached and connect the induction fan to the controller (orange/white wires).
  3. Plug in, power on the grill, and let it run for 5 minutes.
    • If the fuse trips, replace the Induction Fan and the fuse.
    • If the fuse does not trip, continue to check the Auger Motor.

Check the Auger Motor

  1. Have the customer turn the grill off and unplug it.
  2. Keep the black wire attached and connect the auger motor (red/white wires) to the controller.
  3. Plug in, power on the grill, and let it run for 5 minutes.
    • If the fuse trips, replace the Auger Motor and the fuse.
    • If the fuse does not blow with all checks, replacing the fuse solved the problem.
Troubleshooting Blown Fuse (Pro Controller)  pro controller white.png

If using a Pro/Digital controller, follow these steps:

  1. Turn off and unplug the grill.
  2. Remove the controller and check wiring for damage.
  3. Disconnect red, orange, and purple wires from Molex connectors; leave black wire attached.
  4. Plug in and power on grill; if dial is on Shutdown Cycle, move it.
  5. Check the controller's LED:
    • If LED is off: replace power cord and controller.
    • If LED is on: set grill to SMOKE for 5 minutes:
      • If fuse trips, replace power cord, controller, and fuse.
      • If fuse doesn’t trip, test each component individually; issue is not with cord, controller, or fuse.

Check the Hot Rod (Most Common Cause of Blown Fuse)

  1. Turn off and unplug the grill.
  2. Connect hot rod (tan wires) to controller (purple/white wires).
  3. Plug in, power on, and set to SMOKE for 5 minutes:
    • If fuse trips, replace hot rod and fuse.
    • If not, proceed to check Auger Motor.

Check the Induction Fan

  1. Turn off and unplug the grill.
  2. Keep black wire attached; connect induction fan to controller (orange/white wires).
  3. Plug in, power on, and set to SMOKE for 5 minutes:
    • If fuse trips, replace fan and fuse.
    • If not, proceed to check Auger Motor.

Check the Auger Motor

  1. Turn off and unplug the grill.
  2. Keep black wire attached; connect auger motor to (red/white wires) controller.
  3. Plug in, power on, and set to SMOKE for 5 minutes:
    • If fuse pops, replace auger motor and fuse.
    • If fuse stays intact after all checks, replacing the fuse resolves the issue.

 

Controller Wiring Diagram

NOTE: The controller face may vary, but the wiring remains the same.

AC_Wiring_-_All_Connected.pngAC_Wiring_-_All_Disconnected.png

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